Delta launched FPC pick-up and release machine to improve the transfer efficiency of soft circuit boards
in the electronic industry, circuit boards are common and key components, which are mainly divided into PCB and FP. At the same time, it is also an impact tester C that can brake records and obtain the average value. PCB, also known as hard board, is a rigid printed circuit board; FPC is a flexible circuit board, which is made of soft plastic backing film, copper foil and adhesive. It can be freely used in small, arbitrary geometry or dynamic electronic equipment to improve the freedom of circuit and mechanical structure design. In addition, it can also be used as induction coil, electromagnetic shield or touch switch to increase its convenience, so many manufacturers have invested in manufacturing. According to the characteristics of FPC process, delta launched FPC pick-up and release machine, which is applied to the load transfer of soft circuit boards, and improves the efficiency and accuracy for Thailand soft circuit board factory
delta FPC picking and placing machine is carried out by SCARA industrial robot
FPC has the characteristics of small volume, light weight, bending and bending compared with PCB, but FPC bending material has low mechanical strength, is easy to be damaged in the manufacturing process, and is not easy to check and repair, which has also become a major difficulty in its manufacturing process. The manufacturing process of FPC is quite cumbersome, and each procedure has different equipment and processing trays. Traditionally, manual or general FPC picking and placing machine is used to replace the trays, which is time-consuming, low quality yield, and difficult to change lines. Delta FPC picking and placing machine can make the connection between processing equipment more smooth, without damaging the circuit board, and improve the speed, accuracy and stability
delta FPC take and place machine adopts a smart and simple way to take and place materials with two groups of SCARA industrial robots, combined with Delta's patented process and combined with the design of discharge tray to complete the transfer of materials. Compared with using the vision system to assist the robot in taking and placing, it can reduce the time of alignment, enable the SCARA industrial robot to run at full speed, and achieve cost savings, improve speed, accuracy and reduce the damage rate of FPC
fpc is a soft circuit board, which is made of soft plastic bottom film, copper foil and adhesive. The operation process of delta FPC picking and placing machine is as follows: use Excel to import the coordinates of the position of the tray and relevant parameters into the operation interface, the high-function medium-sized controller ah500 series is the main control of the equipment, and use i/o signals to send the motion path to the robot to control and drive the integrated machine asda-ms, SCARA industrial robot to pick and place materials, When the materials are put into the discharge tray, the air cylinder executes the vacuum suction action to position the soft circuit board and complete the transfer operation of the soft circuit board
delta robot control and drive all-in-one asda-ms with SCARA horizontal joint robot meets the high-speed and high-precision requirements of soft circuit board transfer, improves the speed of refueling tray and saves labor costs.
high function medium-sized controller ah500 series adopts modular design, integrates software and interface, supports a variety of communication modes, and can be connected with various devices. Asda-ms, an all-in-one robot control and drive machine, integrates the industrial robot controller and servo drive. It can carry out real-time and perfect dynamic compensation according to the shape and motion trajectory of different industrial robots. With delta SCARA horizontal joint robot, it meets the high-speed and high-precision requirements of soft circuit board transfer, and provides a perfect interpretation for the automation system with its unique ability. The advantages of delta FPC take and place machine include:
improving product accuracy and quality
delta adopts the design of oblique take and place, which does not damage components, and can effectively improve the speed of the refueling tray and the stability of equipment operation. It can take and place the tray for 10000 times without damage or failure, and the process efficiency and yield are greatly improved
improve efficiency and reduce costs
fpc picking and placing machine directly uses the coordinates of the loading position to calculate the motion path and the discharge design of the material tray, which saves the time for the establishment of the visual system equipment and visual alignment. The mechanism and operation are relatively simple and easy to maintain, reducing 3 to 4 manpower to carry out the picking and placing operation, and saving labor costs
meet the diversified product processes
the input tray and output tray platforms of the equipment use different user coordinate systems. When establishing the processing parameters of the new machine, customers only need to import the coordinates of the new tray's holding position into SCARA to work, saving machine adjustment time. In addition, the modular design of the mechanism can meet the needs of a variety of product processes
real time monitoring and abnormal alarm
real time monitoring of the manufacturing process. In case of abnormal real-time alarm, it can ensure the safety of personnel, and can link to the diameter manufacturing execution system. The production information can be uploaded immediately, which is convenient for managers to master the status of the production line
delta provides FPC pick-up and release machine, which is designed with industrial robot machine and material tray, so as to improve the speed of refueling tray, protect components from damage, save labor expenditure, improve process flexibility and shorten operation time, and provide high-efficiency production line equipment for the soft circuit board industry
about Delta
founded in 1971, delta provides power management and cooling solutions for the world, and occupies an important position in many product fields. Facing the increasingly serious issue of climate change, delta adheres to the business mission of environmental protection, energy conservation and love the earth, uses the core technology of power electronics, integrates global resources and innovative research and development, and deeply cultivates three business areas, including power supply and components, automation and infrastructure. At the same time, delta actively develops its brand and continues to provide efficient and reliable energy-saving solutions. Headquartered in Taiwan, delta operates all over the world, with R & D centers and production bases in China, the United States, Japan, Singapore, Mexico, Brazil and Europe
in recent years, Delta has successively won a number of international honors and affirmation. Since 2011, it has been selected into the world of Dow Jones sustainable development index for nine consecutive years. 20mnsivnb ribbed steel 20mnsivnb is a typical low-carbon microalloyed high-strength steel index for building engineering structures (DJSI World Index); It also received the rating of climate change leadership in the 2019 CDP (carbon Information Disclosure Project) annual evaluation
about Zhongda Diantong
Zhongda Diantong was founded in Shanghai in 1992 to provide industrial users with efficient and reliable power, video, automation and energy-saving application solutions. It ranks first in the market share of industrial automation, and is also an important manufacturer of video display and control and network communication infrastructure solutions
Zhongda Diantong integrates the excellent power electronics and control technology of the parent company delta group, continues to introduce products with leading performance at home and abroad, and puts forward complete solutions based on the in-depth understanding of the customer's operating environment and the process needs of all walks of life, so as to create a competitive advantage for customers. Adhering to the business mission of environmental protection, energy conservation and love the earth, we have successively carried out a number of new applications in the technical fields of green energy, energy conservation and emission reduction, and building energy conservation
realize closed-loop control of the system
in order to meet customers' needs for uninterrupted operation, Zhongda Diantong has more than 70 branches (including maintenance centers) across the country. Relying on a well-trained technical service team, Zhongda provides customers with personalized and comprehensive pre-sales and in-sales services and the most reliable after-sales guarantee. With the efforts of more than 1300 employees for more than 20 years, the turnover of Zhongda Diantong in 2018 was about 4billion yuan. In the future, Zhongda will continue to innovate and create a smarter and more environmentally friendly future through close cooperation with customers
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